titan metal fabricators linkedin Experience: TITAN Metal Fabricators Both TIG and MIG welders can be used to weld sheet metal, however the former is preferred over the latter, especially for stainless steel and thin aluminum sheets. To completely prevent the welder from entering the sheet metal, use a TIG welder with a lower power level.
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Auto sheetmetal is quite thin (usually 22-24ga) although some of the older classics ('60's) were 18-20ga & much easier to work with. Dave (whateg0) is quite correct with his summation to your query.
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The 16 gauge or 1.5mm is a safe bottom limit for material thickness when sheet metal stick welding. If it is your first time welding sheet with a stick welder then 2mm+ sheet metal would be even better to start out on.
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