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Still, it’s possible to weld thin sheet metal using the MIG (GMAW), TIG (GTAW), and stick (SMAW) processes. But MIG and TIG provide the best results. This article will teach you how to weld thin gauge metal using each arc welding process and present the common pitfalls beginners make.
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I would definitely go with the .030 wire for thicker metal. I have an old SP-100 and I almost always run .030, only use .023 for the really thin stuff. A buddy of mine has a 140c and it's a really nice machine!
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